
Akio Endo
President of
AGC Glass Company
At present, the world is witnessing a rapid expansion of solar power generation. Crystal silicon photovoltaic devices are said to be effective for household use, amorphous (non-crystalline) silicon devices for power plants, and solar thermal devices for use in dry areas with long sunshine hours, such as deserts. For highly functional glass that helps reduce energy consumption, products with high thermal shielding properties are required in tropical areas while those with high heat-retention properties are needed in colder climates. AGC Glass Company is based in Europe, a region with a long tradition of glass culture, and is conducting global operations in three regions, namely in Europe, Asia including Japan, and North America. We are determined to provide environmental solutions on a global scale by sharing our abundant expertise across the company and localizing technologies and skills according to the climate and culture of the countries and regions in which we operate.
AGC Glass Company manufactures glass products for architecture, automobiles and solar power generation, which help people live more comfortably while reducing their energy consumption. As a leading company in the industry, we are committed to developing innovative manufacturing technologies including in-flight melting and the total oxygen combustion method using Hot-oxy, with a view to further reducing energy use in our manufacturing processes.
The main materials for glass are silica sand and soda ash. Silica sand is imported mainly from Australia and soda ash is mainly from the US. We manage the procurement based on AGC Group's Integrated Green Procurement Guideline.
As for the materials and parts for automotive glass, we ask our suppliers to submit data to check that substances of environmental concern such as lead, mercury, cadmium, and hexavalent chromium are not contained.
The total oxygen combustion method uses only oxygen for fuel combustion in glass manufacturing. This method improves energy efficiency and also greatly reduces NOx emissions because it does not heat nitrogen in the air, which is not necessary for combustion. The total oxygen combustion using Hot-oxy is an upgraded version. This method improves energy efficiency by preheating oxygen that will be used in combustion by using the heat trapped in the exhaust gas released from glass furnaces. Compared with using a conventional furnace, the energy efficiency can be calculated for an improvement of as much as 19% under the total oxygen combustion method, and by 27% with Hot-oxy. Total oxygen combustion is employed in Asahi Glass Keihin Plant and in China, while Hot-Oxy is employed at plants in France.

Ecoglass is composed of two sheets of glass, one of which is made of low-emissive glass, with a dry air layer sealed between the two. It has higher thermal shielding and heat insulation performance than ordinary double-glazing glass.*2 In case of a detached house in Tokyo, replacing single-sheet window glass with Ecoglass enables the reduction of CO2 emissions of about 265.5 kg per year and saves air-conditioning, cooling and heating costs of approximately $540 per year.*3
*1 Ecoglass is the trade name for low-emissive double-glazing glass products approved by the Flat Glass Manufacturers Association of Japan.
*2 Double-glazing glass is composed of two sheets of glass, between which a dry air layer is sealed to increase its thermal insulation performance.
*3 Based on the data provided on the "Simulator" web page of the Flat Glass Manufacturers
Mechanism of Ecoglass
![]() In summer |
![]() In winter |

*4 2006 data source: Flat Glass Manufacturers Association of Japan
Improving the thermal insulation performance of houses to save energy is an effective and low-cost way to reduce CO2 emissions, and its technical practicability is high. Replacing with high thermal insulation windows for households is one way to do so. If the window glass of all houses in Japan was replaced with Ecoglass, the 166 million tons of CO2 emissions from households could be decreased by 10.4%.*4 The usage of Ecoglass in Japan reached 34% for new detached houses and 9% for new apartment houses in fiscal 2008. However, the total usage rate for existing and new houses is still far lower in Japan than in the EU countries and the United States. Asahi Glass is promoting "PairPlus" which is a kind of Ecoglass designed for remodeling existing houses.
In China where economic development is booming, we manufacture and sell high heat shielding glass and conduct educational activities at exhibitions in order to contribute to energy saving in offices and houses. We have also established manufacturing capability in Indonesia.
The Flat Glass Manufacturers Association of Japan, to which AGC belongs, has developed a new recycling technology unmatched in the world. In fiscal 2009, the association began collecting and recycling architectural-use laminated glass, which turns into waste from the distribution process. This technology enables the decomposition of the interlayer film at high temperature within a few moments before the glass softens. The glass gained from this process is recycled as raw materials for flat glass. In addition, the waste heat produced during this decomposition process is recovered for use in the glass melting process.
Cover glass coats the surface of crystalline silicon photovoltaic devices and efficiently traps light to improve the power generation efficiency of photovoltaic devices. AGC Group's cover glass adopts a unique surface morphology technology and antireflection coating technology. These help trap light efficiently to the photovoltaic device, in particular for light of specific wavelengths that can be easily converted to energy.
In thin film silicon photovoltaic devices, TCO films function as electrodes for generated electrons. Requirements for these films are high electrical conductivity, high transparency and a light scattering property. These properties enhance current generation. AGC Group's Type HU TCO film scatters 90% of light incidence by way of its specially designed surface.